Hepworth Heating Ltd.,Nottingham Road, Belper, Derbyshire. DE56 1JTGeneral/Sales enquiries:Tel: (01773) 824141 Fax: (01773) 820569One Contact Local S
10221725B4 InstallationDiagram 4.46842INJECTOR(Supplied)22mmCENTRALHEATINGRETURNFITTING THEINJECTOR22mm CENTRALHEATING RETURN28mm DOMESTIC HOTWATER
11221725B4 Installation4.5 Heat Shield AssemblyIf the boiler electrical supply cable has to be routed down the lefthand side of the combustion chamb
12221725BDiagram 4.96847DRAUGHTDIVERTERASSEMBLYSECURINGSCREW (2)Pipework removed for clarityDiagram 4.86177BAFFLESHEAT EXCHANGERBACKFLUEWAYPipework re
13221725B4 InstallationDiagram 4.106848SENSINGTUBE(push fit)“O” RINGSEALS ON THEFLUEBLOCKAGESAFETYDEVICESENSINGTUBEASSEMBLYDRAUGHTDIVERTERSENSINGTUB
14221725B5 Electrical Wiring688368695.1 GeneralWARNING. This boiler must be earthed.ISOLATE THE ELECTRICAL SUPPLY BEFORE DOING ANYWIRINGAll of the
15221725BLsbN230V~50HzMAINSSUPPLYbr - brownb - blueg/y - green/yellowSL - switched liveKEYg/ySLbrDiagram 5.4Diagram 5.562037884MAINSSUPPLYPLUGCONTRO
16221725BFLUE BLOCKAGESAFETYDEVICEGASVALVECONTROLTHERMOSTATRESET /LOCKOUT3 PINMAINSSOCKET230V~50HzSWITCHEDCONTROLLEDSUPPLYEARTHPOSTOVER HEATCUT-OFFSAF
17221725B0MAXMIN6 Commissioning6.1 Commissioning the Back BoilerBefore commissioning the back boiler, the whole of the systemshould be thoroughly fl
18221725BDiagram 6.3PRESSURE LOSS (mm head of water)FLOW RATE (litres / minute)700With injectorfittedWithoutinjector fitted6005004003002001000 5 10 15
19221725B 7 Fire InstallationFire Front Installation and Servicing Instructions are packedwith the fire.7.1 Completion - After Installation of the F
2221725B1 GeneralThe instructions consist of three parts, Installation and ServicingInstructions for the Back Boiler Unit, Installation and ServicingI
20221725B8 ServicingServicing Notesa) To ensure the continued efficient and safe operationof the appliance it is recommended that it is checkedand s
21221725B8 ServicingDiagram 8.27860CONTROL BOXGASCONTROLVALVECOMBUSTIONCHAMBERGAS SERVICECOCKMAINSELECTRICALPLUGCOMBUSTION CHAMBERSECURING SCREWS (4
22221725BDiagram 8.56886GASCONTROLVALVEPILOT TUBE NUTGASMANIFOLDSECURINGSCREWSTHERMOCOUPLENUT8 Servicing8.5 Lint ArresterRemove the four securing sc
23221725B8 ServicingDiagram 8.86301EARTHPOSTFRONTVIEWEARTHPOSTELECTRODETOP VIEWSPARK GAP3 +1 or -0.5THERMOCOUPLEDiagram 8.76834COPPERWASHERMAIN BUR
24221725B9.1 ElectricalCarry out the preliminary electrical system checks as containedin a multimeter instruction book.Refer to electrical fault findi
25221725BEnsure all connections are correctly made, that gas supply is available free of obstruction and purged of air. Ensure that external controls
26221725B9 Fault FindingDiagram 9.2FUNCTIONAL FLOW7186br BROWNb BLUEw WHITEKEYbk BLACKor ORANGE5 WAY SOCKET CONNECTIONSPCB CONNECTIONSSPARKELECTRODE
27221725B10 Replacement of PartsDiagram 10.16887IGNITION LEADTHERMOCOUPLE NUTPILOT PIPE NUTFLUE BLOCKAGESAFETY DEVICESECURINGSCREW (2)SILICONE SLEEV
28221725B10 Replacement of Parts6882Diagram 10.47157Diagram 10.2THERMOCOUPLE NUTPILOTTUBINGNUTCONTROLKNOBELECTRICALCONNECTION (2)CONTROLTHERMOSTATSE
29221725BDiagram 10.5619910 Replacement of PartsLOCKOUTRESETBUTTONMULTI PINCONNECTORRELEASETABSDiagram 10.67182IGNITIONLEADMULTI PINCONNECTOR (4)MAI
3221725B1 GeneralCL of FlueCLFLUEOVERALL DIMENSIONS6837Diagram 1.1Dimension A B C D E F G H J K L
30221725B10 Replacement of PartsDiagram 10.86888PLUGSECURINGSCREWSOLENOIDS7156Diagram 10.7ELECTRICALCONNECTORSLOCKNUTOVER HEATCUTOFFDEVICECAPILLARYM
31221725B11 Spare PartsKey No. Part No. Description GC Part No.1 WY0200 Ignition lead ****2 800929 Gas control valve E03 9823 800204 Injector 313485
32221725BBecause of our constant endeavour for improvement details may vary slightly from those in the instructions.
4221725B1.6 Water System - Open VentedThis back boiler can be used on an unrestricted open ventedsystem with the water supply taken from a feed and ex
5221725B1 General1.13 BSI CertificationThis appliance is certificated to the current issue of BS6332Part 1 invoking the current issue of BS5258 Part
6221725B2 Types of Installation2.1 With Non-combustible HearthThe back boiler must be installed level with the hearth or aboveit, see diagram 2.1.Fo
7221725B3 Flue and Ventilation3.1 GeneralThe general recommendations of the current issue of BS5440Part 1 should be followed.In all cases the flue s
8221725BIf a flue and false chimney breast are to be constructed allopenings for pipework to upper floors etc., must be sealed. Theonly opening for t
9221725B4 Installation4.1 PreparationRemove draught diverter assembly, flueway baffles and fittingspack from carton.Check contents of fittings pack
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