Glow-worm Ultimate 50FF Bedienungsanleitung

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4098
2000225232A.10.04
All replacement parts
All labour charges
All call-out charges
Guarantee Registration
Fanned Flue Boiler
This is a Cat II
2H3P
Appliance
BS 6332
BS 5258
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
To be left with the user
Instructions for Use
Installation and Servicing
G.C. No. 41 047 55
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0800 073 2142
50FF
Tel: (01773) 828100
Fax: (01773) 828070
Glow-worm,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
www.glow-worm.co.uk
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
We recommend you complete and return your Guarantee Registration Card as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Glow-worm Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
The instructions consist of three parts, User, Installation and Servicing Instructions.
The instructions are an integral part of the appliance and must, to comply with the current issue of the
Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.
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Inhaltsverzeichnis

Seite 1 - Installation and Servicing

40982000225232A.10.04All replacement partsAll labour chargesAll call-out chargesGuarantee RegistrationFanned Flue BoilerThis is a Cat II2H3P Appliance

Seite 2 - Important Information

102000225232B3 Water SystemsDiagram 3.2Diagram 3.30090M1m MIN.27m Max.PUMPHEATINGSYSTEMINDIRECTCYLINDER(Shown withrecommendedthermostat and valve).22m

Seite 3

112000225232BDiagram 3.53 LITRES (0.66 gals)MAKE-UP BOTTLE(if required)NON-RETURNVALVEAUTOAIRVENTFLOWDRAINCOCKBOILERSAFETYVALVE(Make-upalternatives)EX

Seite 4

122000225232B3 Water SystemsMETHOD 1METHOD 2METHOD 3SUPPLY STOPVALVESUPPLYPIPEHOSEUNIONSSERVICINGVALVETEMPORARYHOSEHEATINGSYSTEMHEATINGSYSTEMTEMPORARY

Seite 5 - 1 General Data

132000225232B4 Flue and Appliance PreparationDiagram 4.1Diagram 4.2Diagram 4.3Standard Flue terminal illustrated.Standard Flue terminal illustrated.68

Seite 6

142000225232BDiagram 4.55mmTEMPLATEFLUECENTRELINEBOILERMOUNTINGBRACKETBOILERCENTRELINEMOUNTINGBRACKET FIXINGPOINTSFLUECENTRELINEBOILERCENTRELINETOP BO

Seite 7

152000225232B4 Flue and Appliance PreparationDiagram 4.6Diagram 4.7FLUEDUCTBOILERCENTRELINET MINUS 188mm68336831QDiagram 4.8LONG FLUETERMINALSTANDARD

Seite 8 - 2 Flue and Ventilation

162000225232BDiagram 4.10AIR DUCT/TERMINALAND FLUE DUCTASSEMBLY46164 Flue and Appliance PreparationDiagram 4.9BOILERCENTRELINELONG FLUETERMINALSTANDAR

Seite 9

172000225232B4 Flue and Appliance PreparationDiagram 4.11Diagram 4.12FOAMSEALFOAMSEALWALL THICKNESS-OVER 300mm10mmWALL THICKNESS-UP TO 300mmQ-25mmQQGA

Seite 10 - 3 Water Systems

182000225232B5 Boiler InstallationDiagram 5.2Diagram 5.1CONTROLSCOVERWINGNUTFRONTCOVERSHAKEPROOFWASHER22mm HEATINGRETURN22x28 GRAVITYDOMESTICCONNECTIO

Seite 11

192000225232B5 Boiler InstallationDiagram 5.4ELECTRICALCONNECTIONSREAR SECURING SCREW (2)(SLACKEN but do not remove)4084AIR PRESSURE TUBESCLEARREDSECU

Seite 12

22000225232BTESTING AND CERTIFICATIONThis boiler is tested and certificated for safety and performance. It is therefore important that no alteration

Seite 13 - SIDE FLUE LENGTHS

202000225232BDiagram 5.6Diagram 5.75 Boiler InstallationFLUEMANIFOLDSPIGOT(REAR FLUE OUTLET ILLUSTRATED)VERTICALREARRIGHTLEFTSCREW(2)JUBILEECLIPCuttin

Seite 14 - 4.5 Flue Hole Cutting

212000225232B5 Boiler InstallationDiagram 5.8SECURINGSCREWS (2)5739LIP BRACKETSLNL9L230~50HzMAINSSUPPLYFUSEDAT 3-AMPg/yENK1K2PNg/yCHASSISEARTHbrbrPSWI

Seite 15 - 4.7 Flue Duct

222000225232B6 CommissioningPlease ensure the “Benchmark” logbook is completed and leftwith the user.6.1 All SystemsCommissioning should be carried ou

Seite 16 - 4.11 Side Fitting

232000225232B6 CommissioningDiagram 6.3Diagram 6.4NOTE:PILOT SHIELDREMOVED FORCLARITYSPARK GAP2 to 4mm10 to 20mm FLAME LENGTH4138VIEWINGWINDOWSECURING

Seite 17 - 4.13 Internal Access Flue

242000225232B6 CommissioningDiagram 6.5Diagram 6.6CONTROLSCOVERSLIDERSWINGNUTWASHERTOPSEALSIDESEALNOTE: MAKE SUREOF CORRECTENGAGEMENTNUT40814140When t

Seite 18 - 5 Boiler Installation

252000225232B7 Instructions to the UserDiagram 8.1Diagram 8.2BAFFLE(6 off)SECURING SCREW REAR (2)(KEYHOLE SLOTS, SLACKEN SCREW)SECURING SCREW (2)40831

Seite 19 - 0167(a)M

262000225232B8 ServicingDiagram 8.4Diagram 8.5Diagram 8.6WING NUTMAINBURNERINJECTORPILOTBURNERSPRINGCLIPELECTRODEPILOTINJECTOR414141424143Diagram 8.3S

Seite 20

272000225232BDiagram 9.19 Fault FindingNEONINDICATORSNeon Indicators - An Aid to Fault FindingTHE NEON INDICATORS ARE AN AID TO FAULT FINDING ONLY. F

Seite 21

282000225232BDiagram 9.29 Fault FindingIs neon 1 lit?Is neon 2 lit?Correct power supply problem.Is there 230V~between 3 on thermostat and N ?

Seite 22 - 6 Commissioning

292000225232B9 Fault FindingDoes pump continue to run afterSL is interrupted?YESDoes pump stop after severalminutes?System satisfactory.Faulty PCB. R

Seite 23

32000225232B4140CONTROLS COVERInstructions for UseIntroductionWARNING: It is important that the case (not the controls tray)is not disturbed or remov

Seite 24

302000225232B9 Fault FindingFUSETYPE F1 & F2(F1A)AIR PRESSURE SWITCH CONNECTIONSSPARKELECTRODEO/H CUTOFFCONTROL STATFANAIRPRESSURESWITCHPILOTSOLEN

Seite 25 - 8 Servicing

312000225232B9 Fault FindingDiagram 9.6KEY:b-BLUEbk - BLACKbr - BROWNg/y - GREEN/YELLOWor - ORANGEp-PURPLEr-REDy-YELLOWw-WHITEFANrryCNONCCHASSIS EARTH

Seite 26

322000225232B9 Fault FindingDiagram 9.7SWITCH CONTROL,TIME SWITCH,PROGRAMMER ETC.(if fitted)CNOL9wywg/yK1K2FANg/yrrbkyAIRPRESSURESWITCHCHASSIS EARTHg/

Seite 27 - 9.2 Electrical Supply Failure

332000225232B10 Replacement of PartsCONTROLTHERMOSTATCONTROLKNOBELECTRICALCONNECTIONSYELLOW 2 & 3SPLITGROMMETRETAININGCLIPLOCKNUTELECTRICAL

Seite 28 - Diagram 9.2

342000225232BDiagram 10.210 Replacement of PartsRETAININGCLIPCONTROLTHERMOSTATPHIALPHIALRETAININGBRACKETSECURINGSCREWOVERHEATCUTOFFDEVICEPHIALSPLITPIN

Seite 29 - FOR FULLY PUMPED OPEN VENTED

352000225232BELECTRICALPLUGPILOT PIPETUBING NUTEXTENDEDSECURINGSCREWS (8)RESTRICTORSECURINGSCREW10 Replacement of Parts10.8 Solenoid - diagram 10.3Rem

Seite 30 - Diagram 9.4 Diagram 9.5

362000225232BDiagram 10.5FRONT INSULATIONRETAININGSCREWSIDE INSULATIONREAR INSULATION410010 Replacement of Parts10.11 Insulation - diagram 10.5Combust

Seite 31 - 9 Fault Finding

372000225232BDiagram 10.710 Replacement of PartsREDCLEARAIR PRESSURESWITCH TUBESSECURINGSCREWSAIRPRESSURESWITCHELECTRICALCONNECTIONSCONTROLBOX412210.1

Seite 32

382000225232B11 Spare Parts11.1 Part IdentificationThe key number on the diagram and the list will help to identifythe part.11.2 OrderingWhen ordering

Seite 33 - 10 Replacement of Parts

392000225232BDiagram 11.15861126451098711131415311 Spare Parts

Seite 34

42000225232B500mmAdditional clearances may berequired for installation65mm6mm6mmFRONTVIEW100mm0081MSIDE ORREAR FLUE5mm5mmDiagram 2Instructions for Use

Seite 35

402000225232BBecause of our constant endeavour for improvement, details may vary slightly from those shown in these instructions.

Seite 36

52000225232B1 General DataDiagram 1.1All dimensions are given in millimetres(except as noted)SIDE ELEVATION FRONT ELEVATIONJLMCLDNFGGHHFLOWGRAVITYRETU

Seite 37

62000225232B1 General Data1.4 B.S.I. CertificationThis boiler is certificated to the current issue of British Standard6332 Part 1, invoking the curren

Seite 38 - 11 Spare Parts

72000225232BMINIMUM CLEARANCES FROM WALLS,CEILING, FLOOR, CUPBOARD, WORKTOPSAND INFLAMMABLE MATERIALSDiagram 1.3500mmAdditional clearances may berequi

Seite 39

82000225232B2 Flue and VentilationAAFGEAGGGB,CB,CFFKKKCGLLDiagram 2.1 MINIMUM SITING DIMENSIONS FOR FANNED FLUE TERMINALS POSITIONA DIRECTLY BE

Seite 40 - 2000225232B

92000225232BDiagram 3.13 Water SystemsThe installation of the boiler must comply with the requirementsof the current issue of BS6798, in Ireland, refe

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